Modification of the 2.0 TSI EA888 Gen 2 engines beyond OEM power levels necessitates an increased volume of high-pressure fuel to prevent "fuel cuts," particularly in the midrange. The factory fuel pump often experiences pressure loss under these conditions.

The capacity of the high-pressure pump is limited by the volume displaced by the pressurizing cylinder within the pump. This upgrade replaces the internal components responsible for the pressure and volume of fuel delivered to the injectors, ensuring they meet the demands of higher power outputs.

Precision is critical; the final surface finish on the piston inside the fuel pump is so delicate that it can be damaged by direct contact with bare hands. The tolerances between the piston and the new sleeve it operates within can only be accurately measured using specialized machinery that utilizes air volumes to gauge part clearances to microscopic levels. A CMM (Coordinate Measuring Machine) is employed successfully for this purpose.

This upgrade includes comprehensive instructions, featuring step-by-step fitting images and all necessary components to facilitate installation.

*For up to 600 - 650 hp

Tech Facts

  • Clearance at Top of Piston: 0.001-0.00015 mm
  • Deviation of Circularity: Max 0.001 mm
  • Hardness Before Rectification: 370-450 Hb
  • Nitrided Depth: 0.15-0.25 mm
  • Hardness of Sleeve: Hv 10-760 Kgf/mm²; Piston: Hv 50-56/1200-1400 Kgf/mm²
  • Material: Nitrided H13 Alloy / 34MoCr11 / Rul 1Vb3 or Rul 1Vc2
  • Good Thermal and Shock Resistance, Heat Cracking
  • Mechanical Characteristics and Toughness in Hot Conditions, Constant Hardness Throughout Production Cycle
  • High Micro Purity Level Suitable for Polishing
  • Tensile Strength: 1960 Kgf/mm²
  • Yield Strength: 1570 Kgf/mm²
  • Pump Housing O-Ring: Viton

RTMG Performance

Founded in Greece around 2019, RTMG Performance designs and manufactures high-performance engine and drivetrain components for Volkswagen Group vehicles, including Audi, VW, CUPRA, SEAT, and Škoda. Their specialties include underdrive pulley kits, supercharger upgrades, and intake components, with RTMG-built cars holding European FWD drag racing records.

Official page: rtmgperformance.com

2.0 TSI EA888 Gen 2 HPFP Upgrade Kit

Brand: RTMG Performance Product id: 175562 MPN: RTMG-901-0594
Availability: Ready to ship
423.09€
418.86€ Excl. VAT: 346.16€
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Tags: Default Category|Fuel system|Fuel pumps|Dedicated fuel pumps||Default Category,

Founded in Greece around 2019, RTMG Performance designs and manufactures high-performance engine and drivetrain components for Volkswagen Group vehicles, including Audi, VW, CUPRA, SEAT, and Škoda. Their specialties include underdrive pulley kits, supercharger upgrades, and intake components, with RTMG-built cars holding European FWD drag racing records.

Official page: rtmgperformance.com