Z19DTH Manifold Plug Set
Material: High-Quality Aluminum PA6
Compatibility: Designed for Z19DTH and Z19DTJ engines
Includes: Swirl flap caps and BONDLOC sealant for optimal installation
Part Numbers: 93179055, 55206459, 55182684, GM - 55210201

The Z19DTH manifold plug set is engineered to address the common issues associated with vortex flaps in Z19DTH engines. These components often suffer from damage, leading to unsealed flaps or compromised control rods at the flap connection point. The plastic connector between the flap and control rod can fail, resulting in symptoms such as flap separation, increased fuel consumption, excessive smoke, and a noticeable drop in power, particularly in lower RPMs until the turbocharger engages.

This repair kit is a must-have for enthusiasts looking to enhance engine performance and reliability. The set includes precision-engineered swirl flap caps made from durable aluminum, ensuring a robust and long-lasting solution. The included BONDLOC sealant guarantees a secure installation, providing a seal that exceeds standard requirements.

**Installation Overview:**
To install, remove the existing swirl flaps along with the control rod, leaving only the cable drive intact. Insert the aluminum end caps into the resulting openings, applying the provided sealant for a superior seal. This process not only eliminates potential failures but also enhances the overall performance of your engine.

**APPLICATION LIST:**
Alfa Romeo - 939A200 (1.9 MultiJet JTDM 16V 110 kW / 150 KM)
- 147 - 1.9 JTDM 8v 2005+ [KM 120]
- 147 - 1.9 JTDM 16v 2005+ [KM 150]
- 147 - 1.9 JTD 16v 2004+ [KM 136]
- 156 - 1.9 JTD 2003-2005 [KM 126]
- 156 - 1.9 JTD 2004-2005 [KM 150]
- 156 Sportwagon - 1.9 JTD 16v Q4 2004-2006 [KM 150]
- 156 Sportwagon - 1.9 JTD 2005-2006 [KM 150]
- 156 Sportwagon - 1.9 JTD 2003-2006 [KM 126]
- 159 Saloon - 1.9 JTDM 8v 2005+ [KM 120]
- 159 Saloon - 1.9 JTDM 8v 2005+ [KM 115]
- 159 Saloon - 1.9 JTDM 16v 2005+ [KM 136]
- 159 Sportwagon - 1.9 JTDM 8v 2006+ [KM 120]
- 159 Sportwagon - 1.9 JTDM 8v 2006+ [KM 115]
- GT - 1.9 JTD 2003+ [KM 150]

Fiat - Engines M91 & M92
- Croma - 1.9 D Multijet 2005+ [KM 150]
- Stilo - 1.9 D Multijet 2005+ [KM 150]
- Stilo Multi Wagon - 1.9 D Multijet 2005+ [KM 150]

Opel / Vauxhall - Engines Z19DTH & Z19DTJ
- Astra Mk V (H) - 1.9 CDTi 2004-2009 [KM 150]
- Astra Mk V (H) - 1.9 CDTi 2004-2009 [KM 120]
- Astra Mk V (H) Estate - 1.9 CDTi 2004-2009 [KM 150]
- Astra Mk V (H) Sports Hatch - 1.9 CDTi 2004-2010 [KM 150]
- Astra TwinTop Mk V (H) - 1.9 CDTi 2006+ [KM 150]
- Astravan (H) - 1.9 CDTi 2005+ [KM 150]
- Signum - 1.9 CDTi 16v 2004-2008 [KM 150]
- Vectra MK II (C) - 1.9 CDTi 16v 2004-2005 [KM 150]
- Vectra MK II (C) GTS - 1.9 CDTi 16v 2004-2005 [KM 150]
- Vectra MK II (C) Estate - 1.9 CDTi 16v 2004-2005 [KM 150]
- Zafira MK II (B) - 1.9 CDTi 2005-2011 [KM 150]

Saab - Engines Z19DTH & Z19DTJ
- 9-3 Saloon - 1.9 TiD 2004+ [KM 150]
- 9-3 Convertible - 1.9 TiD 2006+ [KM 150]
- 9-5 Saloon - 1.9 TiD 2006+ [KM 150]
- 9-5 Estate - 1.9 TiD 2006+ [KM 150]

COMMENTS:
This set is compatible with original Pierburg intake manifolds, ensuring a seamless fit and enhanced performance.